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Staying in balance with an ergonomic, efficient balancer

Electric ezzFLOWsmart balancer in production

Published on 6 April 2020

  • ezzFLOW balancer
  • ezzLINK crane system
  • Industry

An ergonomic, fast balancer supports healthy work: accidents are avoided, productivity and employee satisfaction increase.

Whenever sensitive products need to be positioned, assembled, or joined with precision, the ezzFLOW from Best Handling Technology is the right choice. This intuitive handling system adapts perfectly to the user and the task.

The electric ezzFLOWsmart balancer
The ezzFLOWsmart balancer.

Typical applications for the ezzFLOW include handling during joining and assembly of components—for example in the assembly of machines, apparatus, and vehicles, component and subassembly assembly, loading of machine tools, and assembly support for engines, gearboxes, and couplings, as well as tool changeover.

It is also used in many other tasks, mostly involving precise handling.

Because the balancer holds the workpiece in float, the operator can focus fully on the task and on precision.

Programming of delay times, return movements, and speeds directly on the on-site display gives the ezzFLOW maximum flexibility.

There are no jerky movements during lifting and lowering and no shock loads. Operation is also vibration-free.

The ezzFLOW is available in two variants—electric or pneumatic.

The table below summarises the key technical data of the electric ezzFLOWsmart and the pneumatic ezzFLOWpneumatic:

ezzFLOWsmartezzFLOWpneumatic
Powerelectricpneumatic
Speed0.1–30 m/minup to 120 m/min
Energy consumption0.12 – 2.2 kW15 Nl/stroke
Load range60–1000 kgup to 350 kg
Load detectionany loadrepetitive load
ATEX version/x
Tool changequick couplingquick coupling
Alternative up/down controlsliding sleeve or rotary gripsliding sleeve or push button

The ezzFLOWpneumatic runs on compressed air and is a robust, fast solution for many handling tasks. Pneumatic control makes it very fast and especially well suited to repetitive cycles.

The electric control of the ezzFLOWsmart is developed and manufactured in Germany, enabling maximum flexibility for customer-specific adaptations. Extensive programming options allow integration into higher-level production line control and fine tuning to the handling task.

Flexible, multi-purpose balancer: variants to customer requirements

All ezzFLOW variants are equipped with optimised load-handling attachments for the specific task. The right end effector is crucial so that components can be picked up safely, simply, and quickly. These attachments are designed, engineered, and built to match the product.

A crane for the adaptable balancer can be supplied and installed

ezzFLOW balancers are mounted on the existing or new support structure. Best Handling Technology GmbH supplies and installs the complete balancer-based handling system—balancer, end effector, and the matching ezzLINK crane covering the full work area.

Best Handling Technology

Best Handling Technology is your partner for safe, productive, and ergonomic handling solutions that streamline workflows, reduce strain on employees, and sustainably improve production quality.

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